UltraFreeze spiral and tunnel freezers, chillers, and ovens

High-performance mechanical IQF spiral freezing

The UltraFreeze spiral is a high-capacity mechanical IQF solution designed for continuous, high-volume food production. Built with advanced Horizontal-flow® technology, it delivers rapid, uniform airflow across every tier - ensuring consistent freezing, reduced dehydration, and maximum product yield.

Available in single, double, and triple drum configurations, the system handles a wide range of applications - from IQF products to tray and boxed goods. Each solution is fully customized to match your product characteristics, throughput requirements, and plant layout.

With airflow velocities of up to 30 ft/s and optimized evaporator design, UltraFreeze spiral achieves faster freezing times and improved heat transfer compared to conventional vertical airflow systems. The result is superior product quality, higher belt utilization, and lower cost per kg/lbs processed.

Engineered for efficiency, uptime, and hygiene

UltraFreeze spiral is designed to maximize operational efficiency while minimizing total cost of ownership:

• Horizontal-flow® airflow system ensures uniform temperature and velocity across all tiers for faster, more consistent IQF freezing
• Extended runtime up to 144 hours between defrost cycles, reducing downtime and increasing production capacity
• Oversized evaporators with large fin spacing minimize frost build-up and eliminate the need for sequential defrost
• Optimized airflow control and enclosure design reduce energy consumption and improve freezing efficiency
• Flexible configurations with multiple drive options, belt types, and layouts tailored to your production
• Hygienic design with fully welded stainless-steel construction, CIP options, and easy access for cleaning and maintenance

The combination of high airflow, smart frost management, and robust construction ensures reliable operation, long service life, and industry-leading performance.

Controlled chilling for product integrity and process stability

The UltraChill spiral is a high-capacity mechanical spiral solution designed for rapid and controlled cooling or chilling of food products. Built on the proven Ultra platform, it ensures precise temperature reduction while preserving product structure, moisture, and appearance.

Using advanced airflow control, the system delivers uniform chilling across all tiers - minimizing temperature variation and ensuring consistent product handling throughout the process. This makes it ideal for stabilizing products before further processing, packaging, or storage.

Available in multiple configurations, the UltraChill spiral is customized to your product type, line layout, and throughput requirements - ensuring seamless integration into your production flow.

Stable processes. Consistent results. Lower operational cost.

UltraChill spiral is engineered to deliver reliable performance and efficient operation in demanding production environments:

• Uniform horizontal airflow ensures consistent and controlled chilling across all product layers
• Optimized temperature management reduces product stress, preserving texture and appearance
• High-capacity continuous operation supports stable production flow with minimal interruptions
• Energy-efficient design lowers operational costs through optimized airflow and refrigeration load
• Flexible configurations adapted to a wide range of products and processing steps
• Hygienic construction with easy access, CIP options, and food-safe materials

The result is a robust and efficient chilling solution that improves process control, enhances product consistency, and supports high-throughput production.

Efficient pre-cooling for optimized production flow

The UltraAmbient spiral is a simple, high-capacity spiral conveyor designed for controlled pre-cooling of food products using ambient air. Positioned directly after cooking or baking, it gradually reduces product temperature before freezing, packaging, or further processing.

By removing excess heat early in the process, UltraAmbient spiral improves overall line efficiency, and reduces load on downstream equipment - ensuring better product quality and stability.

With its compact spiral design, the system provides long retention time within a minimal footprint, making it ideal for space-constrained production environments.

Simple design. Smart impact. Lower operating cost.

UltraAmbient spiral delivers reliable performance with minimal complexity:

• Ambient air cooling eliminates the need for mechanical refrigeration, reducing energy consumption and operating costs
• Optimized pre-cooling stage lowers thermal load on freezers and improves overall process efficiency
• Compact spiral design maximizes retention time while minimizing footprint
• Flexible configuration with up-going or down-going spirals adapted to your factory layout
• Handles a wide range of products, especially bakery and cooked goods before freezing or packaging
• Food-safe and hygienic construction with stainless steel or plastic belt options and easy cleaning access

By integrating an UltraAmbient spiral into your processing line, you create a more efficient and balanced process - improving product handling, reducing energy usage, and increasing total line performance.

Precision heating and cooking with full climate control

The UltraCook spiral is a high-capacity spiral oven designed for controlled and efficient thermal processing of food products. Built for uniform cooking performance, it ensures precise temperature control, consistent results, and optimized product quality across high-volume production.

Using a combination of steam and hot air, the system delivers even heat distribution across the entire belt - eliminating cold spots and ensuring uniform cooking, coloring, and texture. This allows you to achieve consistent results while preserving moisture and maximizing yield.

The UltraCook spiral is available in double drum configurations with two independent chambers, enabling flexible process control within a single system.

Controlled climate. Consistent results. Maximum flexibility.

UltraCook spiral is engineered to give you full control over the cooking process while reducing operational cost:

• Dual-chamber design with independent temperature zones and air velocities for precise multi-stage processing
• Integrated steam and hot air system enable moisture control, improved yield, and optimal product texture
• No leakage between chambers ensures stable and accurate climate control throughout the process
• Dew point control in each chamber maintains consistent cooking conditions and product quality
• Uniform heat distribution across the entire belt eliminates cold spots and ensures even cooking and coloring
• Hoistable SS316 stainless steel hood provides easy access for cleaning and maintenance
• Energy-efficient operation with optimized airflow and thermal control reducing steam and energy consumption

With its flexible configuration and precise climate management, UltraCook spiral allows you to combine multiple cooking stages in one system - improving efficiency, reducing footprint, and enhancing product consistency.

Precise pasteurization with minimal footprint and maximum control

The UltraPasteur spiral is a high-capacity spiral solution designed for accurate thermal treatment of food products to eliminate pathogens and extend shelf life. Built for continuous production, it ensures controlled, repeatable pasteurization while preserving product quality, texture, and yield.

Using a combination of steam and controlled airflow, the system delivers fast and homogeneous heat transfer across all product layers. Advanced climate control ensure that the required F-value is achieved efficiently - providing full food safety compliance without overprocessing.

The UltraPasteur spiral is typically integrated with a spiral cooling system, creating a complete thermal process from pasteurization to final product stabilization before packaging.

Accurate control. Lower footprint. Sustainable processing.

UltraPasteur spiral is engineered to deliver safe, efficient, and environmentally responsible pasteurization:

• Precise temperature and humidity control ensures consistent pasteurization and reliable shelf-life extension
• Multi-level steam injection system distributes heat evenly across the entire drum for homogeneous processing
• Dew point sensors at multiple levels enable accurate control of process conditions and fast adjustment to target F-values
• Water-free pasteurization process using only steam and air, reducing water consumption, wastewater, and environmental impact
• Low steam consumption and optimized airflow minimize energy usage and carbon footprint
• Continuous spiral design provides long retention time in a compact footprint
• Seamless integration with spiral cooling for complete process control from heating to final product stabilization
• Hygienic stainless-steel construction with easy cleaning and low maintenance requirements

With its precise control and efficient design, UltraPasteur spiral ensures food safety, extends shelf life, and supports sustainable production - without compromising product quality.

Flexible IQF freezing for small products and high throughput

The UltraFreeze tunnel is a high-capacity mechanical IQF solution designed for fast and uniform freezing of small and delicate food products. Using advanced Horizontal Flow® airflow technology, it delivers high-velocity cold air both above and below the product - ensuring rapid heat removal and consistent freezing across the entire belt.

Available in single, double, and triple belt configurations, the system is tailored to match your product type, capacity requirements, and process flow. It is particularly suited for products such as shrimp, seafood, poultry pieces, vegetables, and further processed foods requiring individual quick freezing.

With its open and accessible design, UltraFreeze tunnel offers easy cleaning, low maintenance, and long production cycles with minimal downtime.

Flexible configuration. Uniform freezing. Maximum control.

UltraFreeze tunnel is engineered to deliver high performance and operational flexibility:

• Horizontal Flow® airflow system ensures rapid and homogeneous freezing with air distributed above and below the product
• Adjustable air velocity and airflow control adapted to different product types and sizes
• Single, double, or triple belt configurations enabling flexible processing and capacity scaling
• Triple belt technology ensures optimal IQF results through staged product handling: separation, reorientation, and final freezing
• Uniform product temperature achieved through optimized airflow direction and chamber design
• Extended runtime with weekly defrost cycles, reducing downtime and increasing productivity
• Easy access for cleaning and maintenance, minimizing labor and operational costs
• Energy-efficient operation with optimized evaporator design, reducing power and water consumption

The result is a versatile and efficient tunnel freezer that delivers consistent IQF quality, high throughput, and low total cost of ownership.

Fast, efficient steam cooking with maximum yield

The UltraSteam tunnel is a high-capacity inline steam cooker designed for fast, precise, and homogeneous cooking of a wide range of food products - including delicate and fragile items. Using fully saturated steam and controlled process parameters, it ensures consistent cooking performance while preserving product quality and maximizing yield.

Built for continuous production, the system combines accurate temperature control, adjustable belt speed, and multiple cooking zones - allowing you to tailor the process to your specific product and throughput requirements.

With its efficient thermal design and insulated enclosure, UltraSteam tunnel delivers high performance with significantly reduced energy consumption.

Higher yield. Lower energy consumption. Reliable performance.

UltraSteam tunnel is engineered to optimize both product quality and operational efficiency:

• Up to 30% lower energy consumption compared to conventional steam cookers
• Up to 1.8% higher yield, reducing weight loss and improving profitability
• Fully saturated steam environment ensures fast, uniform, and gentle cooking
• Multiple temperature-controlled zones enable precise process control and flexibility
• Adjustable belt speed and cooking time tailored to different product types and sizes
• High-density insulated hood minimizes heat loss and improves energy efficiency
• Gentle product handling ideal for fragile products and tray-based applications
• Fully automated control system with recipe management, alarms, and data logging

The result is a compact and efficient cooking solution that delivers consistent product quality, high yield, and reduced operational cost.

Ultra-fast crust freezing for improved yield and product control

The UltraFlow tunnel is a high-performance impingement freezer designed for ultra-fast crust freezing and pre-freezing of food products. Using high-velocity airflow based on the Coandă effect, the system surrounds the product with cold air from both above and below - delivering extremely rapid and uniform surface freezing.

This makes UltraFlow the ideal solution for stabilizing products prior to portioning, slicing, or final freezing - improving cut precision, reducing giveaway, and maximizing yield.

Available in both Max and Super Hygiene versions, the UltraFlow tunnel offers identical freezing performance with different enclosure designs - allowing you to choose the solution that best fits your production and hygiene requirements.

Extreme speed. Better yield. Flexible design.

UltraFlow tunnel is engineered to enhance both product quality and process efficiency:

• Impingement airflow technology delivers freezing speeds up to 4x faster than conventional systems
• High-velocity airflow from top and bottom ensures rapid and uniform crust formation
• Improved yield and reduced dehydration, preserving product weight and quality
• Ideal for pre-freezing before portioning, enabling precise cutting and consistent weight control
• Flexible airflow configuration (vertical impingement or horizontal flow) adapted to different products
• Low Delta T evaporator design minimizes weight loss and improves energy efficiency
• Extended operating time before defrost, increasing uptime and reducing maintenance

Two configurations – same performance

• UltraFlow Max
  Fully enclosed tunnel design for robust, efficient operation and easy integration into standard production environments
• UltraFlow Super Hygiene
  Hoistable hood design providing full access for cleaning and maintenance - ideal for high hygiene requirements and frequent washdowns

Crust freezing before further processing

UltraFlow is typically used as a pre-freezing step before spiral or tunnel freezers:

• Improves slicing and portioning accuracy
• Reduces product deformation
• Enhances product appearance and consistency
• Maximizes yield by sealing in moisture