UltraHeat spiral and tunnel ovens, steamers, and pasteurizers

Precision heating and cooking with full climate control

The UltraCook spiral is a high-capacity spiral oven designed for controlled and efficient thermal processing of food products. Built for uniform cooking performance, it ensures precise temperature control, consistent results, and optimized product quality across high-volume production.

Using a combination of steam and hot air, the system delivers even heat distribution across the entire belt - eliminating cold spots and ensuring uniform cooking, coloring, and texture. This allows you to achieve consistent results while preserving moisture and maximizing yield.

The UltraCook spiral is available in double drum configurations with two independent chambers, enabling flexible process control within a single system.

Controlled climate. Consistent results. Maximum flexibility.

UltraCook spiral is engineered to give you full control over the cooking process while reducing operational cost:

• Dual-chamber design with independent temperature zones and air velocities for precise multi-stage processing
• Integrated steam and hot air system enable moisture control, improved yield, and optimal product texture
• No leakage between chambers ensures stable and accurate climate control throughout the process
• Dew point control in each chamber maintains consistent cooking conditions and product quality
• Uniform heat distribution across the entire belt eliminates cold spots and ensures even cooking and coloring
• Hoistable SS316 stainless steel hood provides easy access for cleaning and maintenance
• Energy-efficient operation with optimized airflow and thermal control reducing steam and energy consumption

With its flexible configuration and precise climate management, UltraCook spiral allows you to combine multiple cooking stages in one system - improving efficiency, reducing footprint, and enhancing product consistency.

Fast, efficient steam cooking with maximum yield

The UltraSteam tunnel is a high-capacity inline steam cooker designed for fast, precise, and homogeneous cooking of a wide range of food products - including delicate and fragile items. Using fully saturated steam and controlled process parameters, it ensures consistent cooking performance while preserving product quality and maximizing yield.

Built for continuous production, the system combines accurate temperature control, adjustable belt speed, and multiple cooking zones - allowing you to tailor the process to your specific product and throughput requirements.

With its efficient thermal design and insulated enclosure, UltraSteam tunnel delivers high performance with significantly reduced energy consumption.

Higher yield. Lower energy consumption. Reliable performance.

UltraSteam tunnel is engineered to optimize both product quality and operational efficiency:

• Up to 30% lower energy consumption compared to conventional steam cookers
• Up to 1.8% higher yield, reducing weight loss and improving profitability
• Fully saturated steam environment ensures fast, uniform, and gentle cooking
• Multiple temperature-controlled zones enable precise process control and flexibility
• Adjustable belt speed and cooking time tailored to different product types and sizes
• High-density insulated hood minimizes heat loss and improves energy efficiency
• Gentle product handling ideal for fragile products and tray-based applications
• Fully automated control system with recipe management, alarms, and data logging

The result is a compact and efficient cooking solution that delivers consistent product quality, high yield, and reduced operational cost.

Precise pasteurization with minimal footprint and maximum control

The UltraPasteur spiral is a high-capacity spiral solution designed for accurate thermal treatment of food products to eliminate pathogens and extend shelf life. Built for continuous production, it ensures controlled, repeatable pasteurization while preserving product quality, texture, and yield.

Using a combination of steam and controlled airflow, the system delivers fast and homogeneous heat transfer across all product layers. Advanced climate control ensure that the required F-value is achieved efficiently - providing full food safety compliance without overprocessing.

The UltraPasteur spiral is typically integrated with a spiral cooling system, creating a complete thermal process from pasteurization to final product stabilization before packaging.

Accurate control. Lower footprint. Sustainable processing.

UltraPasteur spiral is engineered to deliver safe, efficient, and environmentally responsible pasteurization:

• Precise temperature and humidity control ensures consistent pasteurization and reliable shelf-life extension
• Multi-level steam injection system distributes heat evenly across the entire drum for homogeneous processing
• Dew point sensors at multiple levels enable accurate control of process conditions and fast adjustment to target F-values
• Water-free pasteurization process using only steam and air, reducing water consumption, wastewater, and environmental impact
• Low steam consumption and optimized airflow minimize energy usage and carbon footprint
• Continuous spiral design provides long retention time in a compact footprint
• Seamless integration with spiral cooling for complete process control from heating to final product stabilization
• Hygienic stainless-steel construction with easy cleaning and low maintenance requirements

With its precise control and efficient design, UltraPasteur spiral ensures food safety, extends shelf life, and supports sustainable production - without compromising product quality.